To maximize storage space, enhance product management, and ensure the safe and efficient utilization of push-back racking in warehouses, it’s crucial to avoid the following common mistakes when planning and setting up these systems in your facility.

Warehouses can get a lot of benefits from using push back racking as a way to store things. Some of these benefits are more storage space, better product management, and more storage space. But problems that could make installing push-back racks less safe and useful must be carefully planned and carried out.

This blog post will talk about the most common mistakes you should not make when planning and setting up push back shelving systems in your building. Read on to learn more about them. If you are aware of these mistakes, you can make sure that the installation goes smoothly and that your storage processes are sped up.

Not Checking to See if the Load Capacity and Weight Spread Are Taken Into Account


One of the most important things to think about when using push back shelves is how much weight the system can hold and how to evenly distribute that weight. It is possible to overload the racks if you don’t know how big the things you are storing are. This will make their structure weaker and make it more likely that they will fall over.

To get the load capacity and weight balance you want, here are some important things to keep in mind:

  • How much each box weigh and what’s inside each one ─ Carefully weigh each pallet and the things that are on it to find out how much each pallet weighs all together.
  • A difference in weights that is equal ─ You should make sure that the weight is spread out evenly between the rack system and the boxes to avoid any gaps or stress points.
  • Some facts about pallet racks ─ This information can help you figure out how much weight the beams, uprights, and carriages can hold by carefully reading the manufacturer’s directions.
  • General rules and guidelines for building ─ Take the right steps to make sure that your push back racking system’s weight limits and safety standards are in line with the building codes and rules that apply.

Picking Up and Arranging the Racks in an Improper Manner


Selecting the incorrect type of push back shelving or arranging it incorrectly might result in a reduction in its usefulness and efficiency. In the process of selecting and arranging push back racks, the following are some considerations to keep in mind:

  • Dimensions of the pallet and its weight ─ Look for a rack system that can accommodate the dimensions and weight of the boxes you intend to store.
  • The rotation of inventory ─ You might want to employ a gravity-fed system to get pallets back more quickly if you have a lot of inventory that is constantly being transferred from one person to another.
  • How the warehouse was built and how little room it had ─ Picking a rack layout that not only makes the best use of room but also fits in perfectly with how your warehouse is already set up is important.
  • To gain access, make certain that there is sufficient space and area in the aisle for the forklift to operate in a manner that is both safe and effective.
  • Failing to pay attention to the requirements for the floor and the stability of the foundation
  • To ensure that your push back shelf system is solid enough to support the weight of the racks, the floor beneath it must be properly constructed.

When it comes to the requirements of the floor and the stability of the base, the following are some significant elements to consider:

  • Floor space available for use ─ Ensure that the floor is capable of supporting the weight of the racks, pallets, and merchandise all at the same time.
  • Currently, the floor is in ─ There is a possibility that the racking system will be less stable if the floor is fractured, uneven, or soft in certain areas.
  • Support for the foundation ─ You may require additional foundation support for heavy-duty shelving systems to distribute the weight and prevent the racks from sinking.

Not Taking Any Efforts to Ensure Safety or Receiving Any Training


When it comes to the installation and utilization of push back racking systems, having safety in mind should be the priority.

The following is a list of important safety tips and lessons to remember:

  • Personal safety equipment (PPE) for individuals ─ Safety glasses, steel-toed boots, and other types of personal protective equipment (PPE) should be worn by anyone who works near or operates push back racking systems.
  • Taking care of lifting risks ─ Make sure that the people who drive forklifts know how to move and put pallets safely on push back shelving systems.
  • Racks need to be cleaned and maintained. It is important to check the racking system regularly for damage or signs of wear and tear, and to make sure that the right maintenance processes are in place.
  • What to do in an emergency ─ If a box goes missing, the system stops working, or something else goes wrong, you should set clear procedures for how to handle situations and stick to them.

Failing to Establish Connections With Systems for Inventory Management

Your push-back shelving system ought to be connected to your inventory management system (IMS) to achieve the highest possible level of performance.

When push-back racks are connected to an IMS, you can take use of the following benefits:

  • Keeping track of an item in real-time ─ Maintain a real-time record of the location of each box and the number of items that are contained within it for improved inventory control.
  • Improved stock picking ─ The IMS can direct picking paths, making it possible to gather pallets in a more expedient and uncomplicated manner.
  • Fewer errors ─ picking errors and lost boxes are maintained to a minimum using automated system control, which also reduces the number of errors.

Putting in push back racking can make your building much more efficient and increase the amount of space it can hold.

But it’s important to avoid making common mistakes to make sure the implementation goes well and maximizes the benefits while minimizing the risks. By carefully thinking about the things this article talks about, you can make smart choices and put in place push back racking systems that make your warehouse operations run more smoothly.